Conveyor belts are the backbone of the production line, notable for their transportation ability during the manufacturing process. Conveyor belts have certainly come a long way since their archaic predecessors and now there are multiple variations of the conveyor system that can be used in many different businesses and aspects of daily life.
What should you take into consideration before choosing a conveyor system?
There are so many factors to consider when selecting the type of conveyor system that is ideal for you. Make sure to contact a reliable supplier to talk through your options, but before that make sure you take the following into consideration:
Cost – Belts that require a lot of electricity to operate might not be the most cost-effective solution for smaller businesses that need to adhere to a strict profit margin.
The weight of the parts – For heavier items, you will need a resilient conveyor system that can withstand denser products.
Control – Will you be handling fragile items? If so, you will require a conveyor system where you can control the speed and direction of flow.
What different types of conveyor systems can I choose from?
Conveyors come under different categories and classifications; which one you choose depends on which items you intend to process. Are you transporting items by the unit or in bulk? If it’s the latter then you will require a more heavy duty and powerful conveyor system. The location and size of your conveyor will depend on the size of your warehouse or factory and if the mechanism will be located overhead, on- floor, or in-floor. Accumulation conveyors are crucial if you need to create queues in the production line, but not as essential for smaller operations that process items of a linear size.
We will be focusing on the uses of powered and non-powered conveyor systems, as well as the pros and cons associated with them:
Unpowered conveyor systems
The non-powered conveyor is perhaps the most widely used and you would be pressed to find a warehouse that doesn’t have them. They use natural forces like gravity and a gentle push, to transport items from point A to B.
Uses: They are mostly used at vehicle loading bays and packing areas like you would find at a factory or an airport.
Advantages: As the conveyor relies on rollers instead of electricity to propel items, it is the most inexpensive conveyor system on the market. Investing in a gravity conveyor is great for your company’s profit margin. The relatively simplistic setup and design mean that they are easy to maintain. If an error should occur, it will be up and running in no time for production to continue.
Disadvantages: While the bargain price may be alluring, the gravity conveyor system isn’t suitable for a lot of work environments. Products aren’t controlled as they slide, leaving fragile items more susceptible to damage.
Powered conveyor systems
These systems are superior at transporting materials in bulk, able to withstand items that are heavy. Belt conveyors are notable for their smooth flat surface instead of rough rollers.
Uses: You will probably see a belt conveyor in daily life as they are commonly used in supermarkets. They are also useful in factories and environments where goods are manufactured.
Advantages: The flat surface makes it easier to transport items with an irregular shape. They are also capable of dealing with up to 10,000 tonnes of material per hour.
Disadvantages: In the case of product spillages a belt conveyor can be difficult to keep clean. The textured surface can easily grip products but it also clings to sticky spills.
Volt roller conveyor
This highly efficient conveyor system is a work productivity dream machine. The motor powered conveyor system can quickly transport items over its rollers.
Uses: Ideal for large-scale factories and packing companies.
Advantages: Roller conveyors are a wise investment for a large business with a big output level. The motorised rollers are ideal for transporting product prone to spilling as they can be easily cleaned and fluids are less likely to stick. If you are handling more fragile products, volt roller’s can safely transport items as the conveyor’s speed can be controlled.
Disadvantages: As efficient as they are, volt roller conveyors can be expensive to install and maintain. The complex devices require specialists to fix if they ever break down; as a result, it might take a while before the machine is back up and running.
Conveyor belts are the unsung heroes of daily work life as they reduce the amount of manual labour for the workers and keep production levels high.
When choosing a conveyor belt manufacturer, it is crucial to go with a supplier that can produce high-quality products that will continue to work under a copious amount of pressure.